Cement, Energy and Environment

27 Best Practices on GHG Reduction at SJCPL, YCW Sree Jayajothi Cements Private Limited, Yanakandla Cements Works BC Gurivi Reddy-AVP (Works), P Seetha Rama Rao-Sr GM-Production Brief description of our Group & Plant My Home Industries Private Ltd. (MHIPL) was established in the year 1998 with an installed capacity of 0.2 MTPA, which is expanded to 10MTPA, under the Leadership of Dr. J. Rameswar Rao, Chairman of My Home Group, MHIPL. It has four manufacturing plants: Mellecheruvu Cement Works, MCW, (capacity3.3MTPA), Suryapet District, Telangana State; Vizag Grinding Unit, VGU, (capacity 2.0 MTPA)Vishakhapatnam District; Sree Jayajothi Cements Private Limited, (capacity 3.2MTPA) Kurnool District, Andhra Pradesh; and Tuticorin Grinding Unit,(capacity 1.5MTPA), Tamil Nadu. Over the past four decade, MHIPL has been one of the fastest growing Cement companies in India. MHIPL markets its product under brand name, “MAHA CEMENT” through a wide network of over 2000 dealers spread across South India, Eastern India and Maharashtra. The Sree Jayajothi Cements Private Limited (YCW) is committed to world-class standards where quality, environment, health & safety, and energy are concerned. With this belief the plant having driven operations since its inception. SJCPL has Single line (capacity 3.2 MTPA) with state-of-the-art-Technology from LNVT, Loesche and FLS the world’s leading suppliers of Cement manufacturing equipment. SJCL has solar power plant of 1.2MW capacity. The organization has implemented IMS & Energy Management Systems and is certified in accordance with ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007 and EnMS 50001:2011. MHIPL entered into joint venture with CRH plc Ireland, in 2008, an international leader in building materials, operating in 33 countries, across 3,500 locations, the growth and success of CRH is founded on its exceptional commitment and capabilities. Sharing the common vision of excellence, MHIPL and CRH, as one entity, is fast emerging as a leading force in the Indian Cement Industry. SJCL is committed to quality, environment, health & safety and energy aspects all through its manufacturing process and the monitoring begins right from the sourcing of raw material to the finished product, and dispatch. Online analyzers/x-ray analyzers ensure quality at every stage of manufacture and a fuzzy logic system is in place to ensure consistency. SJCPL is environmentally friendly and meets the most energy efficient and production standards in the world. Innovative Project Installation of solar lighting system at Mines area to Conserve Natural Resources (HSD) and reduction of GHG emissions. Table-1 Energy Consumption details in the plant (2013-2017) Description Unit 2013-14 2014-15 2015-16 2016-17 Annual Clinker Production Metric Tons 1120999 1248720 1435890 1519840 Specific Electrical energy Consumption- Clinkerization Kwh/Ton of Clinker 54.10 52.32 52.06 51.16 Specific Electrical energy Consumption –Total Plant Kwh/Ton of Cement 78.80 75.46 78.26 76.35 Specific Thermal Energy Consumption Kcal/Kg cl 738 715 698 695 Before-Mobile Lighting Tower