Cement Energy and Environment

Table 7. Action Plan AMAC HEDEF Job Title Cost 'ot Person Period Saving Pay OBJECTIVE TARGET Job (€) (TEP) Back T 3Kwh/t product decrease in Raw Making out of service .......... Right Right Mill Energy bag filters no. 1&2 A.O Away 300 Away Cons. Hot oil heat exchanger 50.000 A.O 5 Month 1550 3 Month system for crusher Solving the wear problem on the mill 30.000 T.O 15 Day 500 5 Month table of Raw Mill #1 1.To Reduce Insulating inlet pipes of Energy Raw Mills 25.000 T.O 1 Month 400 6 Month Consumption Bag filter's body 40.000 A.O 2 Month 650 8 Month Control system of Raw 200.000 A.O 6 Month 1.300 9 Month Mills 4 kWh/t clinker & Increase precision of 15kCaVkg Kiln coal supply 75.000 A.O 8 Month 550 9 Month (buying 1pc 20t, C11 clinker decrease weigher} Control system for 250.000 A.O 6 Month 2.000 9 Month R.Kiln 40 Million kWh/y Establish 5MW power 15 Milyon A.Y 14 3.440 12 electricity saving plant using waste heat Month Month 2. Waste Heat 2kWh/t Cement Recovery decrease in Efficient dynamic 10.000 A.E 8 Month 4.000 12 Cem. Mill energy separator for Cem. Mill Month Cons. Changing 30pcs 12 17 Motors with h.efficient 60.000 A.E Month 2.200 Month 3. Using ones at Cem. Mill Advanced 1.5 kWh/t Coal Technology decrease in Changing 20pcs 12 18 Cem. Mill energy Motors with h.efficiant 50.000 A.E Month 2.000 Month Cons. ones at Coal Mill 4. C02 80.000 t CO/y Implementation of the 12 18 decrease for 15.880.000 A.E 18.590 Reduction plant 2014 Action plan Month Month NOTE: Meetings are held under the chairmanship of General Manager every 3 Months to follow the progress of action plans. Action plan is also discussed in the meeting of management review. Conclusion The only solution for continuously increasing energy demand which seems impossible to meet it in the World and in Turkey is the efficient use of energy. A successful energy management system is needed in order to use energy efficiently Energy Planning Process which is the most important item of standard must be well edited and realized for ISO 50007 EMS successful implementation. Energy-intensive industries for the cement industry, one of the fulfillment of the Energy Planning Process development work required is important. The fulfillment of Energy Planning Process requirements by continuously improving is important for cement industry, one of energy-intensive sectors. Courtesy: Cemento Ve Beton Dunyasi, November December 2014, Pg. No. 80-91 16